A Thermic Fluid Heater (Thermal Oil Heater) is industrial heating equipment, used where only heat transfers are desired instead of pressure. In this equipment, thermic fluid is circulated in the entire system for heat transfers to the desired processes. Combustion process heats up the thermic fluid and this fluid carries and rejects heat to the desired fluid for concluding the processes. After rejecting it, this fluid comes back again to the thermic fluid heater and this cycle goes on.
MAHEK INDUSTRIES offers Thermic Fluid Heaters / Thermal Oil Heaters fired by extensive range of fuels. Thermic Fluid Heaters / Thermal Oil Heaters are available in both solid fuel firing as well as LDO / Gas / Dual fuel firing variants so that you get the advantage of economically available fuels.
FOUR PASS SOLID (COAL / WOOD) FUEL FIRED THERMIC FLUID HEATER
The Four Pass solid (coal / wood) fired Thermic Fluid Heater comprises of two heat exchangers namely radiant pass heat exchanger & convective pass heat exchanger. Radiant pass heat exchanger is a coil with conical shape & highly graded insulating material on outer surface to resist heat loss. Convective pass is made of two parallel concentric helical coils designed for sufficient convective heat transfer. This set of coils is covered with shell & this shell is insulated to resist heat loss. Radiant and convective heat exchangers are connected by a specially designed refractory duct which allows flue gas to pass from radiant to convective zone. Complete unit consist of radiant coil, convective pass, Fire chamber with sufficient grate area, F.D. fan for forced combustion, Air pre-heater to retrive tremendous amount of heat from flue gas and transfer it to combustion air, Multi-cyclone separator to separate ash particles from flue gas & I.D. fan to induce air from the system & pass it to chimney for exhaust.
We also design & manufacture Three Pass solid (coal / wood) fuel fired Thermic Fluid Heaters.
THREE PASS LDO / GAS FIRED THERMIC FLUID HEATER
This type of Thermic Fluid Heaters are either horizontal / vertical to suit the space availability. They are made of two parallel concentric helical coils designed for sufficient heat transfer. These are equipped with combustion burners using varied fuels like LDO, Natural Gas, LPG, Bio Gas, etc. Shell in shell jacket is provided as primary heat recovery device. The primary combustion air recovers the excess heat from flue gas and goes to burner head. Heavy oil are also used which are equipped with electric or media oil pre-heaters which are heated through nozzle heads or oil line systems before feeding them to burners.
PRODUCT DESCRIPTION:
SPECIFICATIONS
- Capacity ranges from 50,000 Kcal/hr to 20,00,000 Kcal/hr
- Fuel options LDO / Natural Gas / LPG / Coal / Wood / Briquettes/ Pallets / Electricity
- Auto / Manual operation
- Control on-off / Two Stage (Low-High)
- 87% efficiency for LDO / GAS fired & 76% for solid fuel fired
- 300°C maximum thermic fluid outlet temperature
- Inhouse burner manufacturing with modes of pressure jet type, fully automatic etc.
SALIENT FEATURES
- Efficient Heat Transfer with optimum combustion
- Three Pass Design for LDO / GAS fired
- Three Pass as well as four pass design for solid fuel fired
- Reduced excess air with balanced Draft System
- 300°c at near atomspheric pressure
- Truly maintenance Free
- Easy access for inspection & cleaning
- Energy Efficient
- Fully automatic in operation, so no running attention required
- Pre-heated combustion air is an integral part of the design giving accurate & complete combustion
- Large furnace volume, high radiant heat transfer area & high convective heat transfer area ensures long life of Thermic Fluid Heaters
- Robust & reliable components with optimum maintenance for blower, pump & other controls
- Easy access to all parts for maintenance
- Powder coated control panel with systematic wiring layout with ferrule numbers etc. for easy trouble shooting as well as for better performance
| Thermic Fluid Heater | |||||||||
| MODEL | MI-100 | MI-200 | MI-300 | MI-400 | MI-600 | MI-800 | MI-1000 | MI-1500 | MI-2000 |
| CAPACITY (kcal/hr) | 1,00,000 | 2,00,000 | 3,00,000 | 4,00,000 | 6,00,000 | 8,00,000 | 10,00,000 | 15,00,000 | 20,00,000 |
| MAX. OUTLETTEMPERATURE (°C) | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| FUEL CONSUMPTION | |||||||||
| LDO (kg/hr) | 11.4 | 22.8 | 33.8 | 45 | 67.6 | 92 | 113 | 169 | 229 |
| NATURAL GAS (m³/hr) | 14 | 28 | 42 | 56 | 84 | 110 | 140 | 205 | 274 |
| COAL / WOOD (kg/hr) | 35 | 70 | 100 | 133 | 200 | 267 | 330 | 498 | 670 |
| THERMIC FLUID CIRCULATING PUMP | 5 hp | 7.5 hp | 10 hp | 15 hp | 15 hp | 20 hp | 20 hp | 30 hp | 40 hp |
| I.D. FAN | 2 hp | 2 hp | 3 hp | 5 hp | 7.5 hp | 10 hp | 10 hp | 20 hp | 30 hp |
| F.D. FAN (WITH COAL FIRED) | – | 2 hp | 2 hp | 2 hp | 3 hp | 5 hp | 7.5 hp | 10 hp | 15 hp |
| CONTROL | ON – OFF | ON – OFF | ON – OFF | ON – OFF | ON – OFF | ON – OFF | ON – OFF | ON – OFF | ON – OFF |
| POWER SUPPLY | 415 VOLTS 3-PHASE 50 Hz |
CONTROLS AND SAFETIES
- Interlock for thermic fluid circulating pump
- Motor trip indication lamp on control panel
- Low level in expansion tank
- High thermic fluid supply as well as return temperature
- Separate pressure switch for low flow / no flow & high pressure
- Flame monitoring through LDR / UV Cell
APPLICATIONS
Our thermic fluid heaters / thermal oil heaters are ideal for use in a variety of industries, including:
- Asphalt & Road construction
- Dyes, Chemicals and Intermediates
- Textiles & Process house
- Packing
- Petrochemicals & refineries
- Rubber product industries
- Wood / ply wood industry
- Pharmaceutical & drugs
- Food processing
- Ceramics
- Reactor vessel heating, Jacketed vessel heating, Autoclaves & tank heating